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Shakedown 2025 - With Videos
In General Discussion
1967 42 Commander Aft Cabin Stair Remake
In General Discussion
Chris Orphal
Apr 14, 2025
A week off doing the normal job thing and it was back out to the boat this weekend to install. While at home during the week, I took apart the stair assembly and applied a 50% cut of varnish to the backsides of all of the pieces to seal them up. The dried over the week, and out to the boat we went... ABOVE: Installed stairs. The band of fasteners around the top edge that locks the stair assembly into place were put in, then those were bunged and sanded flush. ABOVE: Yours truly, staining. A note here... My father is the guy that taught me all I know about woodwork, and specifically refinishing the interior of our boat - my biggest project. My parents owned "Seaquel", a 1966 38 Commander (Express). Dad refinished the entire interior of their boat, and so when we came across out boat, I had the confidence that I could do this too. Dad used a filler stain from a company called "Velvit Oil", and specifically a color called "Warm Cherry". I really liked it, and so I purchased the same and continued to use it as I stripped down and refinished every part of our boat. I was mostly done, when I went to check my supplies for this stair assembly and much to my dismay, the stain had succumbed to air, and had dried up. No problem, I'll order more. Problem... the company went ouf of business several years ago. Fortunately the guy that ended up buying my parent's 38 was looking to replace the helm area sideboards... he needed stain. He and I talked and I informed him about Velvit Oil no longer existing, and that I was going to be looking for a replacement. He went into action, and sent a mail to the company's Facebook page (still out there)... by some chance, someone wrote back and gave him an alternative - General Finishes Oil Based Wood Stain in Warm Cherry... as you can see in the picture above, it's pretty much an exact match. No need to mix up a color. Happy... yes. Very! ABOVE: Stained, and awaiting varnish. In this picture, it's easy to see the tracks that will be home to the treads once the stairs are done being varnished. Next Steps... The stairs will dry over the week while we are back home. When I go out this Friday, I'll start the process of varnishing. I won't put a ton of pics out for the whole process (kind of boring), but I'll share a few. I expect this to take two weeks, and we should be good - assuming the weather cooperates with my plans. Damp weather extends the time for the varnish to dry. If it's dry weather, I could be lucky enough to get two of the earlier coats on in a day. That's it for now! C.
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Fancy Lady 1968 35 Express
In General Discussion
Chris Orphal
Apr 02, 2025
I'd go with some recommendations from Jeremy (he's a real professional and his work is out of this world)... but... I used a filler stain made by a company that is unfortunately no longer in business (Velvit Oil). I used a shade call "Warm Cherry." I am looking for a replacement for our aft stairs I am working on now, and also for the helm area headliner trim that I'll hopefully start working on this year. But... my steps were as follows for the interior... 1. Stripped 2. Sanded (Mostly 180 grit, but where I had to work paint out of the fibers of the wood, I started with 80, being careful not to get too crazy on the plywood - the old stuff is thick, but still, you don't want to burn through it). 3. Stained - using the filler stain. 4. 1st coat varnish - Epifanes clear gloss - thinned 50% with Epifanes thinner. 5. 2nd coat varnish - Epifanes clear gloss - thinned 25% with Epifanes thinner 6. Sand (hand sanded with a larger sized surface (I used 3M sandpaper - it's purple, and does not clog easily from the varnish - 120 grit) 7. 3rd coat varnish - Epifanes clear gloss - thinned about 10% with Epifanes thinner 8. Sand - 120 grit, use a tack cloth to wipe down - you'll start to see that your sanding will leave a mostly "white" surface... to show you easily that your surface is starting to get smooth. 9. 4th coat varnish - Epifanes clear gloss - thinned about 10% with Epifanes thinner. 10. Sand - 220 grit, tack cloth 11. 5th coat varnish - Epifanes clear gloss - thinned about 10% with Epifanes thinner. 12. Sand - 220 grit tack cloth 13. 6th coat varnish - Epifanes Rubbed Effect - not thinned. This left me with a non-gloss satin finish. I really like this look (my dad did it in my parent's 38 Commander and I like the "soft" look of it. One coat usually worked fine .. In some instances, I needed a second coat of it (no sanding in between), but usually a single coat was just fine. 6/7 coats of varnished worked well for me, and after about 12/13 seasons now, and varying degrees of sunlight, I can say that the Epifanes varnish has held up great... it looks the same as it did when I put it on. Epifanes has a good content of UV inhibitors in it. You'll have a lot of opinions on varnishes, stains, etc... read comments do some research, and pick what you are comfortable with. Oh, for anything exterior, skipped the Rubbed Effect Epifanes, and just went with full clear gloss... although I've had some frustration with dust - Jeremy has told me (and probably this year I will attach my aft seating table) to sand it down with a high grit paper and go at it with compound and a buffer. Hope this helps, but for sure I'm not a pro... I did what worked for me, and I tried to do the best job I can, keeping in mind that we want to use the boat, not show it - and I don't want to freak out if something get scratched... although a nice thing about wood and varnish... it can be fixed fairly easily. Take what I've provided... ask others, and as you go you'll see what works best for you! Chris
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1967 42 Commander Aft Cabin Stair Remake
In General Discussion
Chris Orphal
Mar 31, 2025
After the weekend, another update.... We were lucky enough to get into the water this weekend after getting replacement mufflers, all new exhaust hose, and new hose clamps done... but that's another post. After the boat was in, I was off to continue the work on the aft stairs. Time to get the last step and two risers taken care of. Here are some pics... ABOVE: Staples out... or so I thought. All the tools of the trade to get the last of the carpet staples out of our boat. I don't know how many there were here, but I'm going to guess north of 50. Some needed a lot of coaxing, some wanted to stay in. In any case, most came out, and the ones I could grab, I hammered in so the scraper and sander wouldn't catch them. You can clearly see here the remants of the white paint that was used to coat pretty much the entire interior of our boat. Grr... with 1967 being the only year with a wood interior, it was important for me to let it be seen. You can see on either side of that last step the finished product of much earlier work. ABOVE: Staples out, and ready to strip. ABOVE: Tucked in, stripping away... That's pretty much where I lived for the weekend. not the most space, and a few cramps along the way, but enough room to get the job done without too much difficulty. ABOVE: Stripped. ABOVE: Mostly sanded stairs. A little more to go... I'm not so happy about the staple stains, but I have to keep in mind at this point that the wood is still damp from soaking it with stripper to get the now 58-year-old varnish off. As I stripped the wood, I can see that I could pretty easily replace the step (I'd have to make a new one), and probably the other two risers... But, I also know that this bottom step and where it's located is not bathed in light, and will also have a darker stain on it. I decided to let thigns sit for the week and go back out and reassess. I'm not excited about having to make a replacement for a marginal gain in appearance. Pondering... C. 1967 42 Commander "What If..."
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"New" Mufflers For Our 42...
In General Discussion
Chris Orphal
Mar 24, 2025
An update.... I will not be physically putting the mufflers in the boat. I don't know if I mentioned it, but I wanted to be clear. With that being said... ABOVE: Reay to get installed Winters up north for a boater are... long. Don't get me wrong, putting the boat away in fall gives me the chance to get all of the neglected home stuff from the boating season done, and it's nice to shift gears and see the snow. But, along come February... well, time to call it quits and look forward to spring. It's that time, and for us.... a bit early of a splash perhaps. As I am having our marina workshop install the mufflers, I got a call a few weeks ago asking if we'd want to go in early as there was some room inside the shop (only spots for two , maybe three big boats)... "Uh, yeah!" So out to the boat we went this weekend to clear out the aft cabin & salon (for access to the entire exhaust system), and to wash, wax, and paint the hull. Mission accomplished, but one thing was a bit challenging... Access to the port side exhaust runs is pretty easy... empty out the bottom shelf of the storage at the base of the stairs, and pull up the two wood panels. Voila. mostly easy access to the clamps, and all the beautiful copper exhaust pieces. On the starboard side... you'd think it'd be the same... just take out off of your stuff under the sink behind the sliding doors, and pull up the boards hiding the exhaust. You'd think. Turns out, they nailed 4 boards down. So, what I thought was going to be the last little 5 minute task to be nice and open everything up, turned into about 45 mintues of digging out two nails from one side of one board, the prying it up, then prying the other 3 boards up and removing them...all held in with nails. Needless to say I will be putting them back in with screws. lol Now, I know that there is going to be a challenge to get the F pipes off, and everything fitted back together (why I'm not doing it), but hopefully by the end of the week we are ready to go - all new clamps (I was given a picture today of a clamp for the exhaust hose by the outlet at the transom that had broken in two just with minor fiddling), new hose, polished copper tubing, and... some blingy mufflers to match! C.
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Looking for an original mast steaming/anchor light for a 1977 41’ Commander.
In General Discussion
Chris Orphal

Chris Orphal

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