Gas Tank Replacement

Replacing the gas tanks is a large project and it is very important to get it right because of all the safety concerns involved.

 

This guide was supplied to the club by member and CCCC co-founder Todd Heinrich, owner of a 38' Commander Express.

 


 

To your top right please find a PDF-file including drawings, photos, this text and a marine surveyor's guide related to the work done to replace the gas tanks in our 1967 FXA 38 Commander.  The work was done by the previous owners of the boat -the Fielder family- in 1995.

 

At this writing the aluminum gasoline (Petrol) tanks are 11 years old.  They have been problem-free. 

 

Use the following information at your own risk.  No recommendation of this design or material is expressed or implied.

 

The tanks are of .20-inch-thick fabricated aluminum -150 gallons each.  They are in the same “footprint” as the original Chris-Craft 100 gallon cylinder-shaped galvanized tanks.  These tanks increased the boat’s total fuel capacity by 100 gallons. 

 

Notes:

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The bottom of each tank has a break-bent trough -a shallow “V” shape.  If contaminants –solids or water - get in the tank this feature makes it easier to direct a hose into the tank to suck out water or solids.  The baffles are also notched for this purpose. 

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Install a fuel-return fitting for future diesel or high pressure gas systems -as found on modern fuel-injected gas engines.

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In order to get access to properly install new tanks the bulkheads aft of the engines must be removed. They are fastened with wood screws. The old tanks go out the lazzarette opening.  The new tanks go in the same way.  The original cylindrical water tank must be temporarily removed. 

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The round-shaped steel tank supports must be cut to remove the old tanks. Label and preserve them as a pattern to fabricate new supports.

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Do not use rubber anywhere in contact with aluminum.  (See the article below)

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Do not skimp on aluminum thickness. This is NOT a place to save money.  Some stock-tank manufacturers use relatively thin aluminum stock. 

 

Todd Heinrich 1967 FXA 38 Phone 269-637-7840

 
 

To download the complete guide (16 pages) in PDF format:

 

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Click here (file size = 4,3 MB)

 

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